How often you maintain an industrial water pump depends on operating time and the environment in which it operates. The oil and gas industry is one of the harshest environments for water pumps because they are exposed to extreme temperatures, high pressures, abrasive debris, and corrosive fluids.
Maintaining an industrial water pump in this environment differs from a water pump in less demanding conditions. Depending on the environment, your water pump supplier will guide you on keeping an industrial water pump working efficiently.
Here is how to maintain an industrial water pump in the oil and gas industry.
Regular Inspection
An industrial water pump operating in a harsh environment needs regular inspection to catch signs of wear, corrosion, and leaks before the damage becomes extensive, expensive, or irreparable. There are various ways to handle water pump inspection.
- Routine inspections: You can have timely checks, which can be done daily, weekly, or monthly, depending on the strain on the industrial water pump. An experienced water pump supplier will guide you on how often you should check the seals, casings, and other parts. An industrial water pump is usually made from corrosive-resistant materials, but you shouldn’t rule it out. Check for signs of corrosion and alert your water pump supplier.
- Key performance indicators (KPIs): You can use the KPIs to determine if the water pump is functioning optimally or if a change needs to be investigated. For example, the flow rate, pressure, and energy consumption to see if there are any changes in performance. If there are, it may be because the industrial water pump is malfunctioning or needs some parts replaced.
- Advanced pump monitoring tools: Depending on the technological features embedded in the industrial water pump, you can quickly identify faults. For example, a water pump supplier may have added vibration sensors, pressure gauges, or temperature sensors to help you monitor the water pump’s performance. The advantage of sensors is you will be alerted before the industrial water pump is exposed to extreme damage.
Regular Lubrication
Like every other machinery with moveable parts, the industrial water pump must be lubricated regularly to reduce friction. Lubrication also helps minimize wear and tear. The water pump supplier should give you a schedule for lubrication to ensure the water pump is not exposed to under or over-lubrication.
Corrosion Protection
One of the first steps to ensure you get the right industrial water pump is to get one made from rust-resistant material. They include stainless steel and coated alloys. You can also go the extra mile by applying a protective coating to components more likely to be affected by corrosive fluids.
Casing Maintenance
Inspect the pump casings regularly for cracks and corrosion. You should also check for signs of clogging, mainly because erosion is common in oil and gas extraction and may result in clogging of the pipes.
Maintaining an industrial water pump is critical, especially when operating in harsh environments. You will need a proactive approach to avoid potential risks that may affect operations. Regular maintenance reduces downtime and ensures optimal pump performance.